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Overview

Manufacturers face rising maintenance costs, unplanned downtime, and regulatory pressures, costing the industry billions annually. At Infosys BPM, we help tackle these challenges with end-to-end asset management solutions tailored for manufacturing plants.

Our digital tools and managed services optimize asset performance, reduce downtime, and streamline maintenance through predictive insights and real-time analytics. We enhance compliance, boost efficiency, and drive continuous improvement—fueling innovation at every step.
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Key stats & value delivered

~15% Reduction in maintenance cost
~5% OTIF improvement
15%-25% Reduced operational cost
5%-10% Increased uptime and availability
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Why digitization can’t wait

By partnering with specialized service providers like Infosys BPM, companies can significantly boost operational efficiency and reduce costs. Outsourcing provides access to cutting-edge digital tools and analytics that enhance asset performance and simplify maintenance workflows.

It also ensures compliance with industry standards and regulations, minimizing the risk of disruptions. With a strong focus on innovation and continuous improvement, outsourced services help organizations stay agile and competitive—while freeing up internal teams to focus on core business priorities.

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Major trends in manufacturing plant asset management


Predictive maintenance

Industry 4.0 integration

Cloud-based solutions

Lean manufacturing practices

Sustainability and energy efficiency

Our service offerings

Here is our service spectrum tailored for manufacturers.

  • Analyzing work orders
  • Manpower planning
  • Spare parts planning
  • Vendor evaluation and contracts
  • AMC management
  • Asset historic data analysis
  • Fetching machine history and manuals

  • Manpower management
  • Spares management
  • Vendor management
  • AMC scheduling
  • Task list/order management
  • Accessibility management
  • Scheduling maintenance

  • Spare parts/kits readiness
  • Tools readiness
  • Vendor readiness
  • Asset handover

  • Inspection information management
  • Cost analysis
  • Task execution analysis
  • Spares consumption analysis

  • Future task management
  • Asset performance analysis
  • AI/ML for predictive and statistical analysis
  • Spare part inventory optimization

  • Vendor management
  • Technical content management

  • Digitization support
  • Cross-functional communication

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Success stories

Client: An American electric power and natural gas holding company

Benefits

  • Reduced inventory growth from 10% to 0%
  • Improved asset uptime
  • Net $77.8M spend avoidance over 5 years
  • Critical spares service level improved to 99.7%

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